Digi DC-300 Instruction Manual

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Digital Cam Switch Unit
CamCon DC300
for Siemens S7 300 PLC
Digitronic Automationsanlagen GmbH
Auf der Langwies 1 D - 65510 Hünstetten-Wallbach Tel. +49 6126 9453-0 Fax -42
Internet: http://www.digitronic.com E-Mail: mail@digitronic.com
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Summary of Contents

Page 1 - CamCon DC300

Digital Cam Switch UnitCamCon DC300for Siemens S7 300 PLCDigitronic Automationsanlagen GmbHAuf der Langwies 1 • D - 65510 Hünstetten-Wallbach • Tel. +

Page 2 - For your attention

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300A small example in figures was designed to eludicate:Supposing the drive cylinde

Page 3

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.10. High-speed Actual Value and Speed Value TransmissionThe CamCon cam contro

Page 4

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30014. CamCon data transfer generallThe CamCon sends all information on enquirery-s

Page 5

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30015. Possible commandsA description of all currently possible commands for CamCon

Page 6

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30015.4. Reading a CamCon camswitches' camtrack 0x04Required data in the send-

Page 7 - 1. Introduction

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30015.6. Reading the CamCon camswitches' delay time 0x06Required data in the s

Page 8 - 2. Operating Pinciples

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30015.8. RK512 CommandsThe RK512 command is a special feature for the programing of

Page 9 - 2.1. Speed Compensation

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30015.8.3. List of possible RK512 commandsThe complete description of all data reco

Page 10

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300DB Nummer 203 DD14 Offset = zero-point shift.DB Nummer 203 DD15 Preset - valueDB

Page 11

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30016. Technical data of the CamConDisplay...

Page 12 - Verlauf Nocke 1 Nocke 2

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30017. Key word table3964(R)...

Page 13 - 2.2. Time - Cam

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3002.1.1. Measuring delay time for Speed CompensationSeveral ways of measuring dela

Page 14 - 3. Assembly

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Delay time data...

Page 15 - 3.1. Measurements

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Key functions, Outline...

Page 16 - 4. Electrical connections

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300PLL measuring system...

Page 17

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Speed Compensation, Effects...

Page 18

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3002.1.2. Speed Compensation using off-centre pressure, e.g. brake functionsThe Spe

Page 19

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3002.1.3. Not linear Speed Compensation (NLT)The method for the compensation of a n

Page 20

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3003. Assembly* All assembly work and cable connections are to be done in an idle s

Page 21 - 4.9. The measuring system

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Note: For the installation of the DC300 in Step 7, programming interface, please

Page 22

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004. Electrical connectionsBefore you begin with wiring, please consult the follow

Page 23

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.3. Power supply of the CamConTerminal 30: +24V power supply for measuring syst

Page 24

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.6. Terminal connections of the serial RS485 interfaceThe CamCon DC300 usually

Page 25 - 4.11. The inputs

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300CamCon DC300 Unit number 0without bridged closedown resistorsCamCon DC16 Unit nu

Page 26 - 4.13.1. Status LED

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300For your attentionThis instruction manual relates to the CamCon DC300 from 11/20

Page 27

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.7. Clampinc allocation of the serial RS232 interface (option)Since december 20

Page 28 - 5.2. Menu selection

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.9. The measuring systemThe measuring system is designed to record the necessar

Page 29 - 5.4. Text input

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.9.3. Incremental measuring system inputSystems with 90° phase shift signals su

Page 30 - 6. Initial Operation

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.9.3.3. Incremental Hiperface measuring system input with SINCOS levelThe Hiper

Page 31

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.9.5. PLL measuring system inputSystems with Phase - Lock - Loop data recording

Page 32

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.10. The outputsThe CamCon DC300 has 24 short circuit-proof outputs. They suppl

Page 33 - 7.2.1. Changing the display

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3004.13. Status displaysThe CamCon DC300 has several status displays. These include

Page 34 - 7.2.3. Program name

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3005. General programming informationTo program CamCon units without integrated inp

Page 35 - 7.3. Cam programming

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3005.1. Outline of key functionscursor downcursor upcursor to the left, shifting ca

Page 36

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3005.4. Text inputWith menu points, in which texts have to be implemented, the an

Page 37 - 7.3.5. Programming Time-Cams

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Table of Contents1. Introduction...

Page 38 - 7.3.7. Cam Input

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3006. Initial OperationAfter the assembly and before switching on for the first tim

Page 39 - 7.3.10. Cam Search

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300After about 5 sec. the display returns to the configuration menu. This waiting t

Page 40 - 7.3.11. Cam deletion

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3006.1.1. Project the S7 CPU via TIA PortalIf you are programming the S7 via the TI

Page 41 - 7.3.14. Shifting cam tracks

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007. Operation of the CamCon.7.1. The main menuThe programming always starts at th

Page 42 - 7.3.16. Copying programs

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.2.2. Program changeWith the CamCon you are capable of storing several programs

Page 43

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3. Cam programmingTo get to the actual cam programming select "Cam progra

Page 44

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.2. Program selection for programmingYou reach the input of the output number

Page 45

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.4. Programming a Not - Linear - Speed compensation (NLT)With the NLT - Speed

Page 46 - 0° 90° 180° 270° 360°

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.6. Programming the output nameYou reach the input of the output number by pr

Page 47

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.8. Adding camsIn case you want to program additional cams on this output, yo

Page 48 - 7.4.1. Measuring system

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3. Cam programming...

Page 49

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.11. Cam deletionIf you want to completely erase a cam, select the cam using

Page 50 - 7.4.1.4. The electronic gear

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.13. Copying programmed outputs (cam tracks)With the CamCon you have the opti

Page 51

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.15. Deleting programsIf you want to erase a whole program, you have to press

Page 52

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.17. Examples for cam programming.7.3.17.1. First cam programmingTask: After

Page 53

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.17.2. Programming additional cams on an outputTask: Program an additional ca

Page 54

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.17.3. Deletion of a particular camTask: In program 0 the inserted cam betwee

Page 55

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.18. Programming analog camsIf your CamCon is equipped with analog outputs, a

Page 56

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.3.18.1. Creating the first analog camTo program your first analog cam, choose

Page 57

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4. Unit configuration (system setting)Before you are able to use this device,

Page 58 - 7.4.2. The measuring offset

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.3. Controlling the measuring systemThe option "Vmax" of the menu

Page 59

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.4.2. The cycle time of the CamCon...

Page 60 - 7.4.3.1. The speed factor

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.4. The electronic gearIn the menu point "Measuring system" a fac

Page 61 - 7.4.3.5. Display, Type

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.6. Configuration of a special measuring systemYou have the possibility wit

Page 62 - 7.4.4.1. The cable length

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.6.2. Parallel - Gray measuring systemIf you selected "PARAL." fo

Page 63 - 7.4.5.2. The security output

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300"C1 or áC2"Counter is set to 0, If input C1 is high or a signal at inp

Page 64 - 7.4.5.2.4. The hysteresis

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.6.5. PLL measuring systemIf you selected "PLL" for your special

Page 65

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.6.7. RS232 measuring systemThe RS232 way gathering is needed, if the measu

Page 66

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.6.9. SIM - measuring system simulatorHaving selected "SIM" in th

Page 67

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.1.7. Deleting the special measuring systemThe special configuration of the m

Page 68

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.2. The measuring offsetIf you selected the menupoint "Measuring offset&

Page 69 - 7.4.7. Masterprogram

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.2.4. Actual position presetIn the measuring offset menu you have the possibi

Page 70 - 7.5.1. User key allocation

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3009. Error messages and removal of errors (FAQ)...

Page 71

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.3. The speed adjustmentIf you selected the menu "Speed" in the sys

Page 72 - 7.5.2. Complete deletion

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.3.4. Accuracy of the speed displayDuring operations the speed display usuall

Page 73

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.4. Cable length / Cycle timeIf you selected the menu "Cable length/Cycl

Page 74 - 7.5.3.2.1. PLC Logic Module

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.5. The special outputsIf you selected "Special outputs" in the sys

Page 75

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.5.2.2. Direction outputTo be able to recognize the direction of the movement

Page 76 - 7.5.3.3. Analog outputs

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.5.3. The analog special outputs.7.4.5.3.1. The analog speed outputCamCon emi

Page 77

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300When you confirm the format with the , you enter theinput for the minimum value

Page 78 - 7.5.5.1. User text

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.5.4. The analog position outputThe analog position output of the CamCon can

Page 79 - 7.5.6. Configure Hardware

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.6.8. Setting the external program selectionWith the CamCon you have the poss

Page 80 - 7.5.6.3. CP16 Module

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.4.7. MasterprogramHaving selected "Masterprogram" in the menu "

Page 81 - 8. Device info

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3001. IntroductionElectronic Cam Switch Units have been successfully used in indust

Page 82

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5. Unit configurationAt the first activation of the CamCon, you should initiat

Page 83 - 8.1. Stack Info

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.Choose between "yes" and "no" with keys and .14.Press

Page 84

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.2. Complete deletionIf you selected the menu point"Complete deletion&qu

Page 85

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.3. Unit configurationIf you selected the menu point "Configure unit&qu

Page 86

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.3.1.6. Input of the unit numberIn the Multiuser and in the Cam-BUS operation

Page 87

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Example 2: Output depending on the rotation direction.Output 1 of the CamCon is

Page 88 - 10. Menu outline

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.3.3. Analog outputsThe electronic cam controllers of the CamCon series are e

Page 89

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.3.4. Locking EEProm memoryIf an PLC-controll writes or programs parameter, C

Page 90

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.4. LanguageIf you selected the menu point "Language" in the "

Page 91

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.5.2. User-Menu/OP-functionsIf you choose the menu-point "Configure Use

Page 92 - 13.4. FB51 - Main Module

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3002. Operating PinciplesDiagram: Principles of a Cam Switch UnitA principle for be

Page 93 - 13.4.1. Parameter of the FB51

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3007.5.6.3. CP16 ModuleIf a CP16 Profibus (CP16/P) or Interbus (CP16/I) Module gets

Page 94

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3008. Device infoIf you want to get an overview of whole configuration of the CamCo

Page 95

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300- Factor of the speed display- Display format of the speed display- 100% value f

Page 96 - 13.7. OB100 - Startup block

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300- PLC logic module configuration- PLC-Logic-module ON/OFF- Number of M-Registers

Page 97 - 13.9.1. DBxx range 1 = Status

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3009. Error messages and removal of errors (FAQ)The error messages appear on the st

Page 98

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3009.4. Problem: "Pos - Err:3" respectively error number 3.Possible cause

Page 99

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3009.8. Problem: The EEProm memory is full.Cause:Too little memory space available

Page 100

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3009.13. Problem: "Clear..." respectively error number 3Cause:The CamCon

Page 101

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30010. Menu outlineVersion: 25.02.2014 Page: 88

Page 102 - 15.1. Request on 0x01

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30011. Calculation EEPROM cam storageIn the CamCon you have the opportunity to exte

Page 103

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC3002.1. Speed CompensationEach mechanical switch component (e.g. shield, magnetic v

Page 104

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30012. Calculation the RAM storage-requirement for CamConThe required RAM-main stor

Page 105 - 15.8. RK512 Commands

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013. Communication between S7 and CamCon DC300The communication between the S7 CP

Page 106

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.3. OB1Most of the networks of the OB1 are intended as examples for testing th

Page 107

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.4.1. Parameter of the FB511.Instance DB= Static data of FB51. This DB must be

Page 108

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Bit 0.2= NP = Program a cam.The data for this must already be in the DB.1. Offse

Page 109 - 17. Key word table

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC300Bit 1.2= PRK = Program an RK512 data record.The data for this must already be in

Page 110

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.5. FC51 - I/O Copy ProgramSince the CamCon DC300 modules on the S7 BUS can al

Page 111

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.9. DBxx - Data block for cam dataThe cam, delay time, or RK512 parameter data

Page 112

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.9.2. DBxx range 2 = Cams tableThe offset pointer (DW0) of the DB data must po

Page 113

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC30013.9.4. DBxx range 4 = RK512 TableThe electronic cam control mechanisms of the C

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