Digi DC-190 Installation Manual Page 1

74634 DC-190 ULTRA COUNT Counting Scale Version 4.0 Installation Manual

6 DC-190 Ultra Count Installation Manual 2.0 Installation This section describes the procedure for theinstallation and setup of the DC-190 counting s

Installation 7 2.3 Powering Up the DC-190The DC-190 can be operated either from an AC powersource or with an optional rechargeable battery pack(DC po

8 DC-190 Ultra Count Installation Manual5. Place scale on side. Remove four top coverscrews (shown in Figure 2-7). Set scale onlegs and remove top cov

Installation 92.5 Installing Cable Strain ReliefTo prevent load cell or peripheral cable damage frombending and twisting, cable strain reliefs are us

10 DC-190 Ultra Count Installation Manual2.7 Load Cell ReplacementLoad cell replacement requires partial disassembly ofthe scale base. Sections 2.7.1

Installation 1114. Install power board using the four machinescrews previously removed. Route load cellcable under power board as shown inFigure 2-11.

12 DC-190 Ultra Count Installation Manual3.0 Scale SetupThis section provides information about attaching scales and serial devices to the DC-190. Inf

Scale Setup 13• The scale attached to Port 2 is configured as External Scale.• All Scales (1–4) must be configured, and the value of each bit pair must

14 DC-190 Ultra Count Installation Manual3.1.3 Scale Configurations, Including Force BalanceTable 3-2 lists several scale configurations for single, dua

Scale Setup 153.2.1 Configuring SPEC 13SPEC 13 determines the type of data sent or received on the DIN-8 (FORCE BALANCE) and D-sub (232C/PRINTER) seria

16 DC-190 Ultra Count Installation Manual3.2.2 FORCE BALANCE (DIN-8) and 232C/PRINTER (D-Sub) Port ConnectionsTable 3-6 shows possible serial device c

Configuration Settings 174.0 Configuration SettingsThis section presents the setup and configuration of the DC-190 counting scale to be used specifically

18 DC-190 Ultra Count Installation Manual4.2 Customer Specification (141 Settings)To configure customer specifications, press and hold the REZERO key and

Configuration Settings 197 0000 Setpoint Buzzer0: Yes1: NoSetpoint Latch0: Latching1: Non-latchingSetpoint Type00: % Quantity 01: % Weight10: Quantity

20 DC-190 Ultra Count Installation Manual15 0011 RS-232C Stop Bits (Barcode pen)0: 1 Bit1: 2 BitsRS-232C with Header (Barcode pen)0: Yes (first charact

Configuration Settings 214.3 Weight and Measurement Specifications (142 Settings)To configure weight and measurement specifications, press and hold the

22 DC-190 Ultra Count Installation Manual27 0100 Comma Display0:No1:YesKeypad Entry of Tare0: No1: YesTare Range00: 100% FS 01: 50% FS10: 5% FS 11: No

Configuration Settings 2335 0000 Not used A/D Output (PORT 1, Scale 2)0: For std/normal load cell (≤ 18 mV)1: For abnormal load cell with too large of

24 DC-190 Ultra Count Installation Manual4.4 RS-232 Specifications (143 Settings)To configure RS-232 specifications, press and hold the REZERO key and e

Calibration 255.0 CalibrationThe calibration procedure maintains the scale accuracy within specifications and can serve as a performance testprocedure.

© 2003 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice.Octob

26 DC-190 Ultra Count Installation Manual6.0 Scale OperationsThe following sections contain detailed operator instructions for the DC-190 counting sca

Scale Operations 276.2 Toggle Between ScalesTo switch the displays from Scale 1 through Scale 4, press the SCALE key when in weighing mode. Only scale

28 DC-190 Ultra Count Installation Manual6.4.2 Unit Weight Operation by Key EntryUnit weight operation by key entry is accomplished by using the numer

Scale Operations 29illuminated and the display shows the quantity of parts remaining.6. Remove a number of parts from the container and press the – ke

30 DC-190 Ultra Count Installation Manual7.0 Scale Programming7.1 Item Code StorageCode numbers allow you to store information for the parts that are

Scale Programming 317.2 Item Code MaintenanceItem code maintenance includes viewing item codes in memory and deleting item memory.View Item Codes in M

32 DC-190 Ultra Count Installation ManualNOTE: When you hear the beep, the display shows the last item code in memory. Press the – key to review theit

Scale Programming 33Re-Computing Item Code Unit Weight1. Recall item code from memory (see Section or Section ). 2. Place items to be counted on the

34 DC-190 Ultra Count Installation Manual7.4 Global Setpoint Programming– Setpoints Not Tied to an Item Code The DC-190 provides the flexibility to use

RS-232 Specifications 358.0 RS-232 Specifications8.1 RS-232 PortsThe DC-190 is equipped with three RS-232 ports for connecting devices such as a force

ii DC-190 Ultra Count Installation Manual 7.0 Scale Programming...

36 DC-190 Ultra Count Installation Manual8.2 Eltron PrintersSee the Eltron printer manual for baud rate, data bit,and stop bit settings if it desired

RS-232 Specifications 378.3 Epson Tape PrintersThe Epson TM-U200 tape printer default settings(with and without cutter) are 9600 baud rate, eight-bitd

38 DC-190 Ultra Count Installation Manual8.4 Epson Ticket PrintersThe Epson TM-U295 ticket printer default settings are9600 baud rate, 8-bit data leng

RS-232 Specifications 398.6 PC Output Data Formats8.6.1 PC Output Data Format With HeaderThe DC-190-to-PC output data format (with header) isspecified

40 DC-190 Ultra Count Installation Manual8.6.2 PC Output Data Format Without HeaderThe DC-190-to-PC output data format (without header) is specified us

RS-232 Specifications 418.8 Status Data ByteThe status data byte for bits 0 through 7 is shownbelow. Status data byte will be set either to 1 or 0 inb

42 DC-190 Ultra Count Installation Manual8.9 Bar Code ScannersBar code scanning capabilities are available usingeither a laser scanner or a wand (or p

RS-232 Specifications 438.11 Z CommandsZ command functions are usable when SPEC 14 andSPEC 15 are set as noted in the table below allowingas function

44 DC-190 Ultra Count Installation Manual9.0 PC Connections and Label FormattingTo connect the DC-190 Ultra Count to a PC for usewith the IMS invento

PC Connections and Label Formatting 459.1.4 Example of HyperTerminal DataFigure 9-3 shows an example of a HyperTerminaldisplay of data returned from a

Introduction 1 About This Manual This manual contains operating procedures for the DC-190 counting scale and provides the user with all theinformatio

46 DC-190 Ultra Count Installation Manual9.2 Creating Labels for Eltron 2700-Series PrintersZebra Technologies’ Create-A-Label (CAL) software,supplied

PC Connections and Label Formatting 47To insert a header code for a linked field, enter theheader code value enclosed in quotation marks (forexample,

48 DC-190 Ultra Count Installation Manual9.2.3 Generating the EPL and EJF FilesWhen the label design is complete, save the label, thenselect Generate

PC Connections and Label Formatting 499.2.5 Downloading the EJF FileTo download the EJF file to the printer, install thedownload program, ELTRTERM.EXE

50 DC-190 Ultra Count Installation Manual10.0 AppendixThe following sections contain additional technical information for the DC-190 counting scale.10

Appendix 5110.2 Scale Capacity and Display ResolutionThe weight display resolution of a scale can bedetermined by dividing the scale capacity by thedi

52 DC-190 Ultra Count Installation Manual10.3 Connector PinoutsThe DC-190 provides CTS/RTS hardware handshaking lines on both the 8-pin DIN and 9-pin

Appendix 53Figure 10-5 shows how the DC-190 can be attached to output relays for setpoint control of external equipment.Components shown include a fou

54 DC-190 Ultra Count Installation Manual10.4 Cable WiringThe following tables show wiring specifications for cables used with the Epson TM-U295/TM-U20

Appendix 5510.5 Y-Cable Wiring DiagramFigure 10-6 shows a wiring diagram for the Y-cable used to attach a separate remote platform as interna.l scale

2 DC-190 Ultra Count Installation Manual 1.1 Unpacking and Inspection Immediately after unpacking, visually inspect the DC-190 Ultra Count to ensure

56 DC-190 Ultra Count Installation Manual10.6 DC-190 MessagesMessage ContentsACC Accuracy---Add XX Sampling quantity is insufficientALL All memoryC X

Appendix 5710.7 Clearing Locked-Up Scale (888888 Error)Several configuration errors can result in the scale locking up with a display that shows all 88

58 DC-190 Ultra Count Installation Manual10.8 DC-190 Character Code List (Teraoka Code)The DC-190 is not equipped with a full alphanumeric keyboard, b

Appendix 5910.9 Bar Code Board

60 DC-190 Ultra Count Installation Manual10.10 PSC QuickScan 6000 SetupFigures 10-7 and 10-8 (see page 61) provide setup scans for the PSC® QuickScan®

Appendix 61Figure 10-8. Scan Sheet for PSC QuickScan 6000 (Part 2)SCAN SETSCAN SETSCAN ENDSCAN ENDSET SUFFIXSUFFIX DSUFFIX 0DISABLE I.D. CONTROLSCAN S

62 DC-190 Ultra Count Installation Manual10.11 DC-190 Ultra Count SpecificationsPowerPower source 100–120VAC or 220–240 VAC at 50/60 HzPower consumptio

Appendix 63DC-190 Ultra Count Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by aDi

Introduction 3 ModelCapacity (lb) Weighing Resolution (lb) Internal Resolution (lb) Platform DimensionsS-SL-50 50 0.005 0.00005 13” x 17”S-SL-100 100

4 DC-190 Ultra Count Installation Manual 1.4 DC-190 Console Figure 1-1 shows the DC-190 console with annunciators and numeric keypad. Annunciators ar

Introduction 5 1.4.2 DC-190 Keypad Table 1-5 lists the keys and key functions of the DC-190 Ultra Count keypad (see Figure 1-1 on page 4). KeyDescrip